Madhu from UK applies for Blue Card Germany

Mechanical machinery assemblers

Personal data:

For personal data please contact us
with the following Applicants-ID: 5333


Name of profession: Mechanical machinery assemblers Name of latest business sector: CMZ Machinery Group Latest occupation/title: CNC Turning centers assembler and testing engineer Latest main activities: CNC Turning centers assembly, Servicing, Miantenance and Programming


Completed education: bachelor Title or Qualification: Diploma In Mechanical Engineering Specialisation: CNC Turning centers assembly Programming servicing and Maintenance Additional trainings: Festo Pneumatics and automation. Autocad Training. CNC programming Training. training

Preferred countries:

1. Preferred country | region / city: Germany | 2. Preferred country | region / city: Netherlands | 3. Preferred country | region / city: Austria |

Language skills:

1. Language skills: english => excellent 2. Language skills: spanish => well 3. Language skills: Hindi => well

Personal note /detailed application:


Madhu Dodde Gowda
#167 Flat 5
Carholme road
Phone: 07950702075

Seeking a responsible position in professional engineering environment, where I can utilize my skills and abilities for self-development and development of the organization, while being resourceful, innovative and flexible.

Work Experience:

11 years of experience in Machine tool Assembly, Servicing, Programming and Maintenance.

Name of the organization Duration Position Held
Ace Designers Ltd.,
Bangalore India August 2003 to January 2009 Assembly and Service Incharge
CMZ Machinery Group Spain February 2009 to November 2013 Assembly and Maintenance Incharge
RDT Engineers UK Ltd November 2013 till now Multi skilled Maintenance Manager

Ace Designers Ltd., leading CNC machine tool manufacturer in India (An ISO 9001:2000 Certified Company) is engaged in the design & manufacture of CNC Turning Machines, Hydraulic Operated Auto Lathes and Special Purpose Machines. The company exports regularly to Australia, France, Germany, Italy and USA.

CMZ.S.A is a leading machine tool manufacturer in Spain is engaged in the design & manufacture of CNC Turning centres. The company exports regularly to France, Germany, Italy and England.

Presently working in RDT Engineers UK Ltd,
RDT Engineers is a leading engineering solution company in UK and Spain which is involved in Design, Quality and Maintenance and most in Aerospace manufacturing.

Projects handled.
• Implementation of Flow line;

Member of the team that was instrumental in the Design and implementation of the concept called FLOWLINE. This concept was introduced for the first time in machine tool industry for a process-oriented approach. This project was awarded the First prize in the Productivity Summit held in Chennai by Siemens in association with IMTMA.
• Building of a prototype machine for IMTEX I lead the team that built the first prototype machine Sub spindle and LT 12 cub Automation which was displayed at IMTEX -2004 and IMTEX 2007 .
• 5s implementation
• TPM Implementation
• Kaizen activities
• Communicating customer requirements within the department. And setting the quality goals.
• Coordinating in production activities; monitoring the activities according to the pre-set plan.
• Coordinating and follow up of components with other departments like CMD, SMD and Vendor for day to day activities
• Preparing engineering related documents.
• Preparation and up gradation of ISO documents - like Process Flow Chart, Work Instructions, Assembly and Maintenance check lists.
• Identifying training need for employees, monitoring their performance and training other employees on Problem solving techniques.
• Conducting monthly and yearly meeting with the operators, conducting yearly appraisal for the pay raise.
• Resolution of Customer complaints and In-house complaints.
• Preparing an estimated budget for the year.
• Getting quotation from the machine suppliers for the breakdown parts.
• Raising a purchase requisition in SAP for the breakdown parts.
• TPM and Revising Preventive maintenance schedule.
• Predicting any future breakdowns and planning for the necessary parts.
• Installation and erection of newly brought machine.
• Planning the work by preparing Bill of material (BOM) in SAP.
• Coordinating KAIZEN activities.
• Designing of fixtures to reduce manpower activities in assembly and maintenance.
• Hands on experience in the following below.
• Servicing of CNC Machine tool from 2 axes to 11 axes.
• Servicing of hydraulic power packs and hydraulic distribution valves, spindle brakes.
• Servicing of pneumatic circuit.
• Machine levelling using spirit level indicator.
• Ball screw and support bearing assembly.
• Headstock, tailstock and tool changer service.
• Servicing of old machines (striping and rebuilding).
• Machine alignment as per the geometrical test chart.
• Servicing a chiller or air conditioning unit.
• Servicing an air compressor and DG sets.
• CNC machine programming with Fanuc and Siemens control
• Maintain the Quality Management System in accordance with ISO 9001:2000 requirements.
• NCR review /CAPA
• Supervise 5S activities update 5S charts.

Continual Improvement activities:
• Identifying key areas for improvement – for process improvement and cost reduction activities; using problem solving techniques. One of the process improvement activities coordinated
• Take up Special. Assembly as and when required
• Take up Quality improvement projects
• Take up new developments as and when given.

Personal Strengths:
• Flexible, hardworking, ability to deal with people diplomatically.
• Willingness to learn new concepts quickly and efficiently, Comprehensive problem solving abilities.
• Enjoys working in a team and strong believer in teamwork for organizational growth.
• Holding a fork truck and European car licence
• Willing to travel anywhere in the world and I am holding a UK Tier 2 work visa.
Mechanical software’s known:

ERP (Intuitive 5.2)
Auto CAD 2000
Microcadam Plus R12.1
Microsoft Office

Educational Details:

Examination Passed Institution Year of Passing Percentage
Diploma in Mechanical Engineering Board of Technical Education India April 2003 70% (overall)
74.7% (Final year)
S.S.L.C Standard English School India April 2000 72%
External Educational Details:

Examination Passed Institution Year of Passing
AutoCAD Training Govt. Tool Room and Training Centre India 2003
CNC Programming Govt. Tool Room and Training Centre India 2003
Multiple skills training Foremen Training Institute India 2003
Basic Pneumatics Festo Controls India 2005
Spanish language test Istituto de Cervantes Spain 2010
City and Guilds 17th Edition – Electrical wiring 2382-12 Pass Training and Development UK 2014


Name: Madhu D
Father’s Name: Dodde Gowda B K
Date of Birth: 21st January 1984
Nationality: Indian
Languages known: English, Hindi, Kannada and Spanish.
Hobbies: Cricket, Volley ball, Carrom, Travelling
I am holding a UK Tier 2 Work visa

The above details are true to the best of my knowledge.


Date: Madhu D


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