Bhushan from United Kingdom applies for Blue Card Germany

Mechanical engineers

Personal data:

For personal data please contact us
with the following Applicants-ID: 16590


Name of profession: Mechanical engineers Name of latest business sector: Power Generation Latest occupation/title: Associate Project Leader Latest main activities: Engineering Design


Completed education: master Title or Qualification: MSc. Mechanical & Manufacturing Engg. Specialisation: Mechanical Design Engineering. Additional trainings:

Preferred countries:

1. Preferred country | region / city: Germany | 2. Preferred country | region / city: France | 3. Preferred country | region / city: Denmark |

Language skills:

1. Language skills: english => excellent 2. Language skills: 3. Language skills: =>

Personal note /detailed application:

Fresh MSc. Mech. and Mfg. Engg. graduate with distinction from Greenwich University. Mechanical design engineer with 12 years of experience in design of complex mechanical components for manufacturing and testing by using 3D modelling and FEA simulation techniques. Experience of working in R&D department, Design Centres and Manufacturing industry. Consistent high achiever with track record of leadership and teamwork in delivering designs to agreed quality, timeliness and budget.

Product design and Development.
Expert in Pro-e (Creo 2), with knowledge of using Layouts, Skeleton models, Motion Skeleton, Optimization and Feasibility study using BMX module and analysis of component using pro-mechanica.
Design of components for various types of manufacturing processes such as, aluminium die casting, plastic injection moulding, forging and machining, sheet metal components including stampings and deep drawn components using AutoCAD and Pro-E (Creo 2).
Expert user of GD&T and tolerance stack up analysis.
Skilled in evaluating information from onshore engineers and delivering designs by utilizing offshore engineering resources.
Project tracking & Resource Allocation, experience in working Onsite to coordinate and track projects and resources and publish project status reports weekly.
DFA, Lean Manufacturing, Design of Experiments, DFMEA and Process improvement techniques.
Strong communication skills- Fluent in written and spoken English and 2 Indian languages (Hindi and Marathi), able to understand and communicate Punjabi, Gujrathi and Bengali.

KPIT TECHNOLOGIES LTD, Pune, India. Feb 2007 – Nov 2014
Job Title: Associate Project Leader
Onsite Coordinator: at Cummins Power Generation Kent Oct 2010 to Nov 2014
• Coordinated engineering design work between the Cummins engineers and offshore team.
• Resolved Queries faced by offshore team.
• Maintained and tracked project register (work order status sheet) to track day to day activities.
• Estimated and prioritized work based on resource availability and customer requirement.
• Published details to the stakeholders about resource allocation, estimated delivery dates, quality related data such as FTR and monthly performance reports.

Significant accomplishments/projects:
• Achieved customer satisfaction rating of 4.5 of 5. And successfully maintained it above 4 consistently.
• Improved Right first time from below 70% to 95%.

Onsite CAD Engineer: at Cummins Power Generation Kent.
• Worked as Design engineer on VPI and VPC projects.
• Designed generator set components, such as skids control panels, enclosures and heat shields.
• Raised engineering change requests to resolve shop floor production issues.
• Ran static load simulation on Generator Components for optimized design.

Significant accomplishments/projects:
• Designed and delivered new control panel design project quickly using CAD techniques like Top down design, and skeleton models.
• Delivered models and drawings of a Generator Set in 3 months from scratch, while working at Cummins India Limited.
Design Engineer: at KPIT Pune. Feb 2007 to Sep 2010
• Provided support to the team of mechanics to design and manufacture vehicle components for hybrid project. (Project Revolo)
• Published drawings for the Revolo project.
• Assembled and tested Prototype Components on the Vehicle.
• Supported Power Electronics team to design mechanical components for fitting actuators for vehicle control. (Remote operated Vehicle Project)

Significant accomplishments/projects:
• Designed a flatter compact motor to fit in the limited space in the Engine bay.
• Designed, manufactured and assembled a belt tension mechanism used for Project Revolo. The design also passed the stringent road tests.
• Designed and assembled fixtures for Actuators, to operate Vehicle Controls such as Brakes, Steering, Hand Brake and Gear Change.

DANA INDIA TECH CENTER. Pune, India. March 2004 – Jan 2007
Sr. Project Engineer
• Designed and modelled plastic automotive components such as engine sump and oil pickup tube for engine fluid management systems.
• Renewed old 2d AutoCAD drawings to 3d models and corresponding drawings in Pro-E / Wildfire.
• Worked on Engineering Change Requests for updating and revising off highway transmission and axle components of Dana Inc., using E-matrix.
• Checked drawings and models created by subordinates for drafting standards and consistency.

Significant accomplishments/projects:
• Successfully completed the modification of complicated surface models, received for refinement.
• Successfully worked and implemented QMS (ISO 9000) for the group.
• Received Compliments from the customer for completing assignments on time and with good quality.

CHHEDA ELECTRICAL & ELECTRONICS PVT. LTD. Pune, India. Aug 2001 – Mar 2004
Design Engineer.
• Designed and Developed Magneto Flywheels based on customer requirement.
• Designed and modeled plastic components for Auto Electrical Components such as 8 pole stator bobbin, intricate multi layered ignition coils and solenoid coils.
• Created and checked engineering drawings and managed lifecycle for above mentioned products.
• Worked as a part of the team responsible for design and manufacture of special purpose machines, was responsible of CAD work and simulating mechanisms before design finalization.
• Played a leading role in the process of achieving QS9000:1998 certification.
Significant accomplishments/projects:
• Completed the development of 2-S Motor Cycle & TVS Victor Magneto.
• Designed and installed jigs and fixtures required for production of 1000 magnetos per day.
• Completed the Analysis of Solenoid Valve, Spectrum analysis of Ignition coil Housing for Stresses developed when subjected to Forced Vibrations using Ansys 8.0.
• Successfully completed the training and evaluation for achieving Internal Auditor’s certificate.



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