AVINASH from INDIA applies for Blue Card Germany

Applications programmers

Personal data:

For personal data please contact us
with the following Applicants-ID: 12457




Completed education: master Title or Qualification: MASTER OF SCIENCE MS Specialisation: MANUFACTURING MANAGEMENT Additional trainings: COMPUTER HARDWARE, MAINTENANCE, NETWORKING TECHNOLOGY, CCNA, CNA, CNC

Preferred countries:

1. Preferred country | region / city: Germany | 2. Preferred country | region / city: United Kingdom | 3. Preferred country | region / city: Austria |

Language skills:

1. Language skills: german => reasonable 2. Language skills: english => excellent 3. Language skills: HINDI => excellent

Personal note /detailed application:

MS Manufacturing Management with 19 years’ experience in Industrial Automation Engineering
Web English Profile
Web German Profile

• Industrial Automation Engineering Projects Management, OEM Application Management.
• Factory Automation, System Integration, Advanced Robotics.
• Information Technology, Computer Hardware, Programming Software.
• Engineering and Technology Management, Operational Excellence Integration, Functional Expertise.

• MIS MES Integration, OEE improvement, Performance Improvement.
• Microsoft Office (word, excel, power point), SAP & SFDC user, E plan, AutoCAD.
• Industrial Automation Enterprise Architecture (GE, Fanuc, Allen Bradley, Mitsubishi, Vigor, TED, Beijer, Weintek, Modicon, Messung Systems).
• Packaging, Forging, Offset Printing, Robotics, Conveyor System, Drives, Pneumatics and Hydraulics.
• Control System Design, Maintenance, Installation & Commissioning, Product Design & Development, QAC, Assembly, OEE, MIS, MES, Quality Circle, TPM, Kaizen, ISO, FMEA.


OEM Application Manager at GE Intelligent Platforms (
September 2010 - Present (2 years 6 months)
Reporting to: Vertical Leader - OEM & CPG/F&B
Corporate Profile: Industrial Automation Components and Applied Solutions
Function: Sales, (Segment: Client, Account & Affiliate Origination and Management)
Role: Sales Management, India level
Team Size: 4 regional application engineers, channel partner's control engineers
• Application management for multiple OEM, System Integrators and Channels spread all over India.
• Lead their multiple applications simultaneously, Mentor as presales technical support and guidance.
• Manage their multiple application task groups, Project resources, Identify their training needs, prepare and execute training plan, NPI (new product introduction) training, Develop technical skill set as per global standards, Mitigate risk in development process.
• Responsible applications development steps such as technical concept finalization, critical material identification and it's alternatives, scope of supply, timeline planning, POC (proof of concept) scheduling, BOM (bill of material) optimization, Internal and external cost control, monitor progress, time based progress reports, indoor trials, performance and quality reviews.
• Communication, interaction, coordination with OEM and End user's internal consultants, domain experts, vendors, suppliers and contractors.
• Help OEM to conduct shop floor trials for customer satisfaction, invite end user's domain experts and important delegates to update development progress, implement critical changes, discuss financial and timeline impact of changes, decide action plan.
• Retain the OEM accounts by regaining end user's confidence.
• Help to area sales managers, key account managers to meet their sales plan targets, account receivables, payment bottlenecks and Initiate growth in targeted focused segments.
• Process Inquiry to Order activity earliest possible to achieve opportunity in budgeted time.
• Convert leads into opportunity and further to business growth with negotiations.
• Develop OEM application handling guidelines, standard application development processes. Implement, review and modify using PDCA cycle. Maintain compliance to GE policies.
• Generate application development templates, sample codes and maintain its library for global use to reduce development time. Get on well with Indian teams, Contribute experience to Global Segment Teams.
Major Achievements:
• Developed 3 application templates and reduced engineers’ workload by 8 days/month.
• Regained 3 OEM accounts by completing complex machines worth USD 0.5 ml. per annum.
• Liquidated non-moving stock valued at INR 0.35 million.

Senior Manager (Electrical & Control) at Nichrome India Limited (
June 2007 - September 2010 (3 years 4 months)
Reported to: General Manager SCM
Corporate Profile: Packaging machines OEM
Function: Engineering / Technology, (Segment: Product Design and Development)
Role: Technical Management
Team Size: 5 application engineers, 4 service engineers, 6 assembly electricians
Major Achievements:
• Delivered 13 new packaging applications productise solutions
• Established parallel automation from Taiwan and saved USD 50,500 per annum.
• Increased liquid machines accuracy from ±3.5 ml to ±0.5 ml.
• Implemented cost reduction measures to achieve saving of INR 0.4 million per year.
• Liquidated non-moving stock items of INR 0.24 ml.
• Visited Taiwan and Bangladesh for business development and technical customer support.

Deputy Manager at Bharat Forge Limited (
March 2006 - June 2007 (1 year 4 months)
Reported to: Senior Vice-President
Corporate Profile: Forged and Machined Automotive Components
Function: Manufacturing / Production, (Segment: Maintenance Engineering)
Role: Control Systems Engineering Services Management
Team Size: 6 maintenance shift in charge, 3 technicians, 8 machine operators
Major Achievements:
• Commissioned and maintained forging Line; executed 2 major projects.
• Consistently contained equipment downtime to 6% (against target of 10 %).
• Developed indigenous supplier for spares valued at INR 4.8 ml.

Assistant Manager (Control) at S. V. Robotics and Automation India Private Limited (
December 2004 - March 2006 (1 year 6 months)
Reported to: CEO Robotics
Corporate Profile: SPM, Conveyors OEM
Function: Manufacturing / Production (Segment: Functional Management)
Role: Control Systems Solution Architect, Project Management, Application Engineering
Team Size: 6 application engineers and 21 contracted technicians for projects
Major Achievements:
• Oversaw projects as Site In charge (India); completed 9 projects
• Achieved cost reduction of INR 1.2 ml.
• Project Executed - Test line-1 (INR 4.2 million), Test line-2 (INR 4.5 million), ITC line (INR 8 million), Visual test line (INR 8 million)

Electrical Engineer at Sakal Papers Limited (
December 1999 - September 2004 (4 years 10 months)
Reported to: GM Production & AGM Production Technology
Corporate Profile: Newspaper printing & publishing
Function: Manufacturing / Production, (Segment: Maintenance Engineering)
Role: Installed Base Services, Senior Technical Expert.
Team Size: 6 electricians / electrical technicians
Major Achievements:
• Implemented SAP (MM) as a member of SAP team
• Led Quality Circle activities, PLC, HMI Programming.
• Implemented TPM as member, network administration.
• Handled application integration, installation, commissioning and maintenance of Offset Machines.
• Delivered 7 new press installation projects.
• Consistently achieving zero electrical breakdowns over 2 months; maintained incidence below 4.3 %.
• Overhauled scrapped machine and saved INR 1.2 ml.; modified illumination system (0 % advertises rejection)
• Acknowledged with Distinguished Award in ICQC – International, National, Chapter conventions of Quality Circle.

Junior Engineer at Manugraph Industries Limited (
November 1994 - December 1999 (5 years 2 months)
Reported to: HOD Assembly
Corporate Profile: OEM for High Speed Web Offset Machines
Function: Manufacturing / Production, (Segment: Shop operations)
Role: Electrical Assembly Engineer
Team Size: 12 electricians / electrical technicians
Major Achievements:
• Completed 3 projects on site and all indoor factory assembly printing line projects.
• Prepared assembly drawings for PLC managed production schedule.
• Implemented PLC / HMI Programmes of machines.
• Commissioned assembled printing machines completed in Auto CAD

Trainee Engineer at Mecord
July 1993 - November 1994 (1 year 5 months)
Reported to: HOD Production
Corporate Profile: Computer Keyboards Manufacture
Function: Manufacturing / Production, (Segment: Shop operations)
Role: Assembly Engineer

• Test Line #1 for 29" glass picture tube line at Samtel, India from December 2004 to October 2005. Handled complete installation work, Site management, Project Execution, Manpower hiring, Team lead, Modicon and Schneider Industrial Automation and Fanuc Robots integration.
• Test Line #2 for 29" glass picture tube line at Samtel, India from December 2004 to October 2005. Handled complete installation work, Site management, Project Execution, Manpower hiring, Team lead, Modicon and Schneider Industrial Automation and Fanuc Robots integration.
• ITC line for 29 inch glass picture tube line at Samtel, India from December 2004 to October 2005. Handled complete installation work, Site management, Project Execution, Manpower hiring, Team lead, Mitsubishi Industrial Automation and Fanuc Robots integration.
• Face Check line for 29" glass picture tube line at Samtel, India from December 2004 to October 2005. Handled complete installation work, Site management, Project Execution, Manpower hiring, Team lead, Mitsubishi Industrial Automation and Fanuc Robots integration.

• Certificate of Appreciation by Quality Circle Forum of India, Pune, India on October 2001. CCQC participation of Ekata Quality Circle of Sakal Papers Ltd., Pune, India.
Case Study: Strategic downtime reduction in newspaper printing / production.
• Appreciation of Participation by Quality Circle Forum of India, Secunderabad, India on December 2001. NCQC participation of Ekata Quality Circle of Sakal Papers Ltd., Pune, India.
Theme: Successful QC team work in Information Technology.
• Certificate of Participation by Quality Circle Forum of India, Lucknow Chapter, India on December 2002. ICQC participation of Ekata Quality Circle of Sakal Papers Ltd., Pune, India.
Theme: Teaming for excellence through QC Circle in IT age.

• PMP Study Contact Hours (35 PDU) from VinSys, Pune, India April 2010 to April 2011
• CCNA Cisco Certified Network Administrator from Cisco Inc. November 2004 to November 2007
• CNA Certified Novell Administrator from Novell Inc. February 2004 to February 2007

• Basics of FMEA when working with Nichrome India Limited
• Fanuc 0i CNC when working with S. V. Robotics and Automation India Private Limited

• German (Elementary proficiency)
• English (Professional working proficiency)
• Hindi (Native or bilingual proficiency)
• Marathi (Native or bilingual proficiency)

• Project Management, Applications Development Management, Engineering Management, Maintenance Management, OEM Management, Manpower hiring.
• Automation, Control Systems, Instrumentation, PLC DCS, Motion Control, IEC 61131-3 Programming, Robotics.
• Operational Excellence, Assembly Lines, OEE, Product Development, Solution Architecture.
• OEM, Special Purpose Machines, Packaging Machinery, Forging, Offset Printing.
• AutoCAD, E plan, Microsoft Office.

• Birla Institute of Technology and Science (
Master of Science (MS), Manufacturing Management, 2010 – 2012 with grade CGPA 8.00
Bachelor of Science (BS), Engineering Technology, 2006 – 2010 with grade CGPA 6.50

• Yashwantrao Chavan Maharashtra Open University (
Diploma, Computer Hardware, Maintenance & Networking Technology, 2001 – 2002 with grade CGPA 5.00

• Board of Technical Examinations
Diploma, Industrial Electronics, 1990 – 1993 with grade 68%

Advanced Manufacturing, Technology Implementation, Project Engineering, Manufacturing Assembly Engineering, Operational Excellence, R&D Engineering, International Assignment.

1. Detailed functional expertise

Annexure 1: Detailed Functional Expertise
~ Automation Project Management
Finalize MIS integration scheme, Technical concept, Action plan, Business Development.
Find, Solve Commissioning issues, Interface issues, Reverse engineering area.
Coordinate All ream members, Activities, Customers, OEM.
Correlate, manage, prepare Point- to- point testing, Test reports, Quality report, Trial reports, Interface documents, Performance Measurement, Generate and close opportunities.
Monitor Work execution, standards, safety, timeline, technical proposals.
Training To OEM, end user, engineers, new products introduction (NPI)

~ Information Technology
Microsoft office Word, Excel and PowerPoint knowledge.
SAP: Worked as MM model user.
SFDC: (Sales Force dot com) Working as user.
Corel Draw, Photoshop, Page Maker.
Technical and general documentation work.
Windows 2000 Server basic Administration.
Windows 95, 98, NT Workgroup basic Administration.
Microsoft Windows 95, 98, 2000 Client, Desktop maintenance work.
Novell Netware 5 Server basic Administration.
Cisco Routers Maintenance of simple routed LAN, WAN.
Cisco LAN switches Initial network configuration.
LAN, WAN Install, configure, operate simple routed net.
Computer Hardware & Networking Installed and maintained LAN, WAN networks in plant.

~ Industrial Automation Factory Automation, HMI, Motion and PLC Programming.
• General Electric (GE Fanuc)
Proficy Machine Edition – PLC, PAC, Motion, HMI
View Script, VB (Visual Basic) Scripting
Safety PLC programming
• Rockwell Automation (Allen Bradley)
RS Logix 5000: Advanced PAC Compactlogix
RS Logix 500: PLC Micrologix
Factory Talk View Studio: HMI, Panel View+
Panel Builder: HMI PanelView
RS Networks: Device Net networking
• Mitsubishi
GX Developer, MEDOC: PLC
GT Designer, GOTP: HMI
Melsec Net: Remote IO Networking
SSCNET: Motion Servo networking
• Vigor
Ladder Master: PLC, Motion
• Weintek
Easy builder 8000: HMI
• Fanuc CNC (GS-0iC)
FAPT Ladder: PLC, Motion
• Modicon
ProWorks Nxt: PLC
• Messung Systems (Mitsubishi India)
CoDeSys, Dox-mini: PLC
SoftLine: HMI
• EPLAN: Electrical Wiring Drawings, GA Layout, SLD drawing.
• AutoCAD: Engineering drawing, GA layout, SLD drawing.

~ Engineering and Technology
• OEM Applications Management: Managed applications like motor coil winding, medical capsule forming, metal sheet folding, FFS packaging machines, material handling, profile cutting machines.
• Packaging Technology: Vertical Form Sealing Machine, Liquid filling pack machine.
• Forging Technology: Worked on 5500 Ton Kurimoto make vertical forging machine, forge roll, Induction heating system, twisting and coning machines, shot blasting machines.
• Robotics: Fanuc 6 Axis Material Handling Robots.
• Conveyor System: Familiar with palletised, overhead conveyor system.
• Power Drives: Analogue & Digital DC drives, VFD, Worked on Siemens, Baumüller, Microcubs and A.B.B. make.
• Offset Printing Technology: Web fed and Sheet fed offset printing machines, Motorized Ink Zone Control, Motorized Registration System, Press-Tech Auto Registration Systems
• Pneumatics: Familiar with Festo, SMC pneumatics systems for Automation.
• Hydraulics: I have taken training for basic hydraulics of Rexroth.

~ Functions
• Control Systems Design: Application management, Projects concept finalization, PLC configuration, Logical Concepts, Commissioning and Cycle time reduction, BOM & Costing, Non-moving Consumption.
• Maintenance: Forging Press, Robots, Gantries, Hydraulic Press, Offset Printing Machines, Computers, Image setter, Printers, Pre-press & Post-press machines.
• Customer Support: Worked as ‘Servicing Engineer’ for Printing Machines, Installation, Commissioning, and Spare-Parts Management, Record Keeping.
• Installation & Commissioning: Web offset printing machines, Stackers, Strapping machines, testing machines.
• Product Design & Development: Designing of SPM, Developments as per customer requirements and Electrical-wiring drawings on Auto-CAD.
• Quality Assurance & Control (QAC): Inspection of receipt material, sub-assemblies & final product, creation of Quality Plans & Test Plans.
• Production / Assembly: To look after electrical assembly section activities, Material management, Rejection Control, Inventory management, Work-time study, Troubleshooting Developments Execution, Daily production work planning, co-ordination & execution.

~ Operational Excellence
• OEE: Implementation, Team leader, Work development, Presentation.
• MIS / MES: Implementation mentor, Team leader, Work development, Presentation.
• Quality Circle: Implementation, Team leader, Work development, Presentation.
• Kaizen: System Implementation, 26 Kaizen done, Team leader.
• TPM :Total Productive Maintenance, Implementation, Team member.
• FMEA :Failure Mode Effects Analysis implementation team leader.
• ISO: Implementation, Internal Audit, Documentation, Guidelines & Work instructions.


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